If you live in a milder climate, experts say you should consider a less efficient (and less expensive) 80 percent AFUE furnace. Although condensing furnaces, which range from 90 to 97 percent AFUE, waste less heat, experts say it might be overkill for homes that are considered high-performance (that is, very energy efficient) or that are located where winters are milder. In fact, some HVAC experts say an 80 percent AFUE furnace is more efficient if it's the proper size for the home, as opposed to a possibly oversized 90 percent condenser furnace.
Additionally, if you're replacing an older furnace that's rated from 56 percent to 70 percent AFUE, the upgrade to an 80 percent should cut your fuel bills significantly, although the break-even period will depend on your gas rates and how they change over time. Federal regulations that went into effect in May 2013, and others that will be effective as of Jan. 1, 2015, require that all new gas furnace installations have a minimum AFUE of 80 percent for non-weatherized gas furnaces, 81 percent for weatherized gas furnaces. If you live in one of 30 Northern states with particularly harsh winters, that point is moot -- new installations and upgrades there are required to meet a minimum AFUE level of 90 percent.
Gas furnaces with an AFUE rating of 80 percent cost less initially, and are less expensive to install -- perhaps half as much compared to high efficiency condensing furnaces. However, if you are especially concerned about pollution, you may prefer a more efficient condensing furnace, which will produce lower carbon dioxide emissions than an 80 percent AFUE furnace.
80 percent AFUE Gas Furnace Reviews
Low-, mid- and high-efficiency heating systems are compared here. The article also offers advice on choosing the right type of furnace for your home. Included is a table with a guide to cost savings when replacing an older furnace. This article also details which 30 states have more stringent AFUE requirements.
Review: Furnaces and Boilers, U.S. Department of Energy, June 24, 2012
This buying guide from ConsumerReports.org discusses improvements in furnace efficiency over the years, including cost differences between high-efficiency furnaces and mid-range furnaces. It is available free, even to non-subscribers.
Review: Gas Furnace Buying Advice, Editors of ConsumerReports.org
3. This Old House
Contractor Richard Trethewey offers advice to a reader considering upgrading her 80 percent efficient furnace to a new high-efficiency furnace. Although Trethewy says this move could cut winter heating bills by as much as 20 percent, he says this isn't enough to offset the high cost of the new furnace.
Review: Is It Time to Replace the Furnace?, Richard Trethewy, Not Dated
4. American Council for an Energy Efficient Economy
This is a great resource for calculating the possible return on investment for installing a more high-efficiency furnace, including making the jump from an AFUE of less than 80 percent to 80 percent or higher.
Review: Heating , Editors of American Council for an Energy-Efficient Economy, Not Dated
In this interesting forum discussion, a contributor asks for advice on changing her 80 percent AFUE furnace to a 90 percent or better. A number of responders weigh in, with some noting that the original poster may only need better insulation to realize the same savings, with others giving advice on what the homeowner needs to consider if she goes forward.
Review: Changing 80 Percent Furnaces to 90+, Contributors to HomeEnergyPros.com, As of July 2013