Reviews say that while laser guides are the least helpful luxury feature
on jigsaws, built-in LED lights are more important, and they really do help
illuminate the cutting line. Nearly all jigsaws now offer variable speed,
orbital action settings and baseplate adjustments from 0 to 45 degrees for
beveled cuts. While most jigsaws include cases, some of the least expensive
saws do not. An expensive jigsaw that includes a lot of accessories may cost
less in the long run than a stripped-down jigsaw, because the cost of good
blades, a fence for straight cuts or a dust collection attachment can add
up quickly.
Switches are important safety features. Reviews say the
safest type is a rocker switch that just takes a touch to turn the saw
off, but this type is usually found only on barrel-grip jigsaws. Safest
placement is in the middle rather than on the side, so it's easy to reach
whether you're right- or left-handed. (A convenient switch for right-handed
users may be a safety hazard for left-handed operators.) Note that some
switch locks keep the tool turned off even if the trigger is pulled – important
if children are around – while other locks keep the tool turned
on to prevent hand fatigue for long cutting sessions.
Consider the speed control. Reviews are mixed as to which type of speed control is best, but
the most recent reviews recommend a separate speed dial rather than trigger-controlled
variable speed. A speed dial allows for a lock-on option, so you
don't have to keep the trigger depressed for long cuts. This is especially
useful on curves, where it helps keep the speed steady for better accuracy.
How
much power and cutting capacity do you need? A low-powered lightweight
jigsaw may cut everything you want to cut, but if you're planning to
cut thick wood, be sure the jigsaw is rated for that task. Some jigsaws
cut wood up to about 2 inches thick, while others can cut through 5 inches.
If you want to cut metal, be sure the saw can cut the thickness you have
in mind. Most of the metal ratings are for mild steel, so a jigsaw will
cut thicker aluminum than that, but only thinner stainless. For cutting
metal, be sure you can turn off the blower, a feature some woodworking
reviewers overlook.
Ease of blade changing is emphasized in all the
reviews we found. Steady
improvements in blade-changing mechanisms have been made over the years,
but reviews say that some tool-less blade changing systems are more
trouble than using a screwdriver.
Orbital action settings are important for cutting
a range of materials. You can choose a high orbital action for fast,
rough cuts. But it's important to be able to shut off orbital action completely
(for smooth cuts in materials that might otherwise chip or splinter).
Anti-splinter
inserts help when cutting materials such as plywood and melamine
with minimal splintering. Because a jigsaw cuts on the upward motion of the
blade, splintering can be a persistent problem. Good splinter inserts can
minimize this problem. They also keep splinters from flying up into the
tool itself, where they could clog up the works. These are considered disposable
items, so buy a jigsaw whose replacement parts are easy to get. Also look
for a jigsaw whose insert doesn't impair visibility.
Air blowers push sawdust and chips
away from the cutting path for better sightlines. Not all jigsaws have
this feature, and adjustable blowers are best. If you always use a vacuum
attachment to suck dust away from the saw, however, the dust blower doesn't
matter as much. When a saw has a blower, it's important that you can
turn it off when cutting metal. (Airborne metal chips are dangerous. Don't
use a vacuum for these either, because hot metal can ignite sawdust in
the vacuum.)
Some
baseplates slide back for flush cuts, so you can get
the blade right up to a wall or post. Reviews say this adjustment is much easier on some
jigsaws than on others.
Dual-bevel capacity adds convenience. This means you
can change the cutting angle from one direction to the other without
flipping the board over.
Tool-free bevel adjustment is a nice feature, especially
if you need to make angled cuts often. However, reviewers say that
some tool-less systems work much better than others.
A soft baseplate cover can
protect vulnerable surfaces. This is handy for protecting surfaces that
might be scratched by the basic metal base. The most convenient covers
snap on and off without tools. Many woodworkers just cover the plate with
masking tape – a low-tech solution that
also works.
For corded jigsaws, a long cord is a plus.
Consider dust collection. The
best jigsaws come with standard ports for attaching a small shop vac
hose – though
reviews say this requires using guards that can obscure the sightline.
Some jigsaws offer this only as an optional accessory. Festool has a superior
system, and the Hilti WSJ 850-ET (*est. $280) has a built-in dust container
that gets high marks.
The Collins Coping Tool is a curved baseplate that
makes it possible to cut accurate inside corners on molding. It can fit
on most jigsaws made by several manufacturers, including Bosch, DeWalt,
Makita and Milwaukee, but not on Porter-Cable models or on the Bosch 1590
or 1591. If using this attachment is important for your work, you may want
to check with the Collins Tool Co. (888-838-8988) to verify compatibility.
Note that while a jigsaw's quality and features
affect how well it makes accurate cuts, all jigsaws take some practice
to use well. In addition,
the choice of blade makes a big difference in the quality of the cut. It's
important to select the best blade for the material and thickness being
cut. Bosch blades usually get excellent reviews.
Watch the video
To learn more, watch this About.com video on safety tips for using a jigsaw.
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